Along with our country for many years to become the world's car production and sales for the first big country, sharply rising car ownership, auto renewal speed, a large number of elimination of vehicles for the automotive remanufacturing industry provides rich resources, standards and policies issued, shows that China's auto parts remanufacturing has entered the stage of standardized development. The auto parts remanufacturing industry will usher in a period of large-scale promotion and development.
Good news release
In the middle of December 2014, Standardization Administration issued the "Remanufacturing Blank Quality Inspection Method" and "Mechanical Product Remanufacturing Quality Management Requirements". At the same time, the National Development and Reform Commission, together with the Ministry of Industry and Information Technology and other four ministries published the remanufactured product promotion pilot enterprise qualification list of 10 enterprises, remanufactured product models, promotion prices. At the same time, the National Development and Reform Commission, the Ministry of Industry and Information Technology, the Ministry of Finance and other ministries and commissions jointly carry out the "old for new" activity of remanufacturing products across the country. According to the requirements of the activity, 10% of the replacement price will be subsidized for remanufactured products such as automobile engines and gearboxes that meet the requirements.
In late December, 2014, general office of the Ministry of Industry and Information Technology issued by the "about further do a good job of electromechanical products remanufacturing pilot demonstration notice, request the competent department of industry and information technology together with the relevant departments at all levels, strengthen the management of mechanical and electrical products remanufacturing industry, encourage the remanufacturing production enterprises and their products in the region focus public online, urge the relevant units strictly implements national related industry policies, laws and regulations and technical standards, etc. To guide enterprises to implement the remanufactured product identification requirements; To guide remanufacturing enterprises to establish information management platform for remanufactured products to realize "tracing" of remanufactured products and "tracing to the source" of old parts.
The Circular clearly encourages all regions to use capital channels such as energy conservation and emission reduction to support projects such as remanufacturing technology upgrading and renovation and accelerate the industrialization of remanufacturing. Are included in the remanufacturing product orders to record companies and the support of the product, establish a remanufacturing product supply and demand docking platform, coordination promote organs, enterprises and institutions and organizations prior purchasing remanufacturing product, organization remanufacturing product promotion, popularize knowledge of mechanical and electrical products remanufacturing, spur and encourage consumers to use remanufacturing product. Regions where conditions permit should actively promote the VAT exemption policy for remanufactured products to enjoy comprehensive utilization of resources, and actively support the implementation of the subsidy policy for "old for new" products.
Xie Jianjun, secretary-general of the Auto parts Remanufacturing Branch of the China Association of Automobile Manufacturers, said that a series of good news shows that China's auto parts remanufacturing has entered the stage of standardized development, which will promote the rapid development of China's auto parts remanufacturing industry.
Huge market space
In recent years, China's automobile industry has maintained an average annual growth rate of more than 10%. It is estimated that by 2016, the domestic civil automobile PARC will reach 200 million. Based on the proportion of developed countries' car PARC and the development of remanufacturing industry, China's auto parts remanufacturing industry will usher in a good market development prospect.
It is understood that remanufactured products account for up to 50% of the auto repair and parts market in European and American countries. According to such market share, there is a huge market space for remanufactured products in China's future auto aftermarket.
Jian-jun xie, although the automotive remanufacturing industry in China started late, but development is rapid, engaged in remanufacturing enterprise from the beginning 1 rose to more than the current best, production rose from less than 050 million yuan in 2005 to the current 8 billion yuan, from personnel of course of study also risen from less than one thousand to the present more than 50000 people, industry scale and output growth significantly.
Compared with the traditional method of scrap metal recycling and disposal, the remanufacturing of auto parts can recover about 70% of the added value of scrap products. Compared with original manufacturing, remanufacturing can save energy consumption by 80%, save material by more than 70%, and reduce manufacturing cost by 30%-50%.
At present, the remanufacturing scope of components in China is limited to the "five major assemblies" - internal combustion engine, gearbox, generator, starter, steering gear. Among them, the internal combustion engine has the greatest remanufacturing potential.
It is known that the internal combustion engine remanufacturing is one of the key areas of automotive parts remanufacturing. Internal combustion engine remanufacturing can not only reduce the waste, environmental benefits considerable, but also energy and material saving, economic benefits, social benefits are also very significant. The data show that most of the important parts of the discarded internal combustion engine, such as cylinder block and crankshaft, are local failures. Through the remanufacturing processing such as forming and repairing, the size, accuracy and performance can be recovered without changing the shape and the material of the body.
Xing Min, executive vice President and secretary general of the China Internal Combustion Engine Industry Association, said that the internal combustion engine industry is an important basic industry in China, with a long industrial chain, a high degree of correlation, a wide range of employment and a large consumption drive. Remanufacturing of internal combustion engine can not only realize the resource utilization of a large number of failed products, but also help to cultivate new economic growth points, so as to accelerate the development of circular economy and build a resource-saving and environment-friendly society.
Cluster development
The industry believes that China's component remanufacturing industry will become a trend of agglomeration development. Automobile parts remanufacturing industry is supported by certain industrial technologies. Cluster development is conducive to specialized recycling, dismantling, cleaning, remanufacturing and construction of public platforms, forming a complete industrial chain.
"The National Development and Reform Commission, together with relevant ministries and commissions, is pushing forward the construction of demonstration bases for the remanufacturing industry," Xie said. "In the circular economy development strategy and the near-term action plan, the State Council has also proposed to focus on the construction of 5-10 demonstration bases for the remanufacturing industry."
It is understood that in the late 1990s, China proposed to establish a remanufacturing system. In 1998, Sinotruk Jinan Fuqiang Power Co., Ltd. was established, becoming the first internal combustion engine remanufacturing enterprise in China. In the following 10 years, China's auto parts remanufacturing industry has gradually developed into a scale.
"The achievements of China's component remanufacturing industry are obvious to all, but remanufacturing as a new industry still has many problems." Jian-jun xie said, such as the remanufacturing product are not widely recognized by consumers, source of old pieces of remanufacturing products and sales channel is not smooth, and manufacturing technology and management level is not high, product quality is good and bad are intermingled, scrap car recycling management and other related laws and regulations need to be revised, the need to improve the management system, technical standards is also imperfect.
How to accelerate the development of China's auto parts remanufacturing industry, Xie Jianjun believes that, first of all, it is necessary to establish standard and smooth reverse logistics system standards as soon as possible. As the recycling channels of old products are not standardized and smooth, a large number of old products are treated as wastes directly, and it is difficult to ensure that enough old products are returned to the remanufacturing enterprises, leading to the "idle" or "semi-idle" state of the remanufacturing production lines of enterprises.
Secondly, we should strengthen the awareness of the remanufacturing industry chain. Under the overall framework of "replacing old parts with new ones", automobile parts remanufacturing enterprises must establish a good product traceability and tracking system, and make a thorough study of the use, life cycle and exit time of products. Combined with reverse logistics system, maintain product replacement relationship with customers.
Third, remanufacturers of auto parts should "stick together". China's auto parts remanufacturing industry is in its infancy, and it needs mutual support and mutual development of auto parts remanufacturing enterprises.
Industry insiders said that the relevant government departments should take various measures to strengthen supervision, strictly control the quality inspection of remanufactured auto parts, guide the consumption concept with policies, and strengthen publicity to let more consumers know and use the remanufactured auto parts.
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